Head of Technology Michael Noonan is putting the School’s 3D printers and laser-cutters to good use by manufacturing protective visors for the NHS – part of a co-ordinated effort to support the national fight against the Covid-19 virus.
In addition to coming into School twice a day to set up and run the machines, which would otherwise be idle, Mr Noonan is also co-ordinating 3D-printing efforts among volunteers from schools and individuals. The face shields and ventilator components are being produced for hospitals, GP surgeries and social care organisations.
He is being supported remotely by boys (many from the School’s robotics teams), who are working from home using their own 3D printers to boost production still further.
Mr Noonan says: “It’s a wonderful example of how design and innovation can help solve some of the big problems we face in the world.”
Headmaster Neil Enright added: “We are very proud to be able to play our part in supporting doctors and other medical staff – who include many of our old boys – working on the frontline to combat the virus and save lives. At a time of great national uncertainty, it is good to be able to report on something positive.”
QE staff are currently working from home because of the crisis, but Mr Enright was happy to grant Mr Noonan’s request to make short, twice-daily visits to use the machines in the School’s Fern Building.
The face shields are part of the Personal Protective Equipment (or PPE, in medical jargon) which are currently in short supply because of the heavy demand as the number of people confirmed as having the virus continues to grow rapidly.
Welsh engineer David Sims initially came up with the idea of using his home 3D printer to make the shields after a discussion on Facebook with others around the world working on designs to help health workers. He was quickly contacted by NHS doctors from around the country who placed orders with him.
The idea was then picked up by Tony Ryan, Chief Executive of the Design & Technology Association, who appealed to school Design & Technology departments to help.
Mr Noonan, who is a specialist in Computer-aided Manufacture and Rapid Prototyping using 3D printers, 3D routers and laser-cutters, immediately stepped in, not only producing the specialist masks and ventilator components, but also setting up dedicated a Facebook page and Twitter feed (‘Design and Technology Education – Helping to fight the spread of coronavirus’) to guide other teachers.
“The idea is simple”, says Mr Noonan. “Individuals or schools use their 3D printers to print the visors using one of the many files that have been developed by teachers and designers around the country.”
After filling in their details on an online spreadsheet, they are then paired with a hospital close to them through the 3dcrowd, a volunteer group who are leading the national effort.
“I was one of the first London people involved, so I just kind of fell into coordinating,” Mr Noonan added.
“So far we here at QE have printed 20 visors, but now that we have the design finalised we are hoping to ramp up production to about 50 per day.
“We even have some of our wonderful QE students who have 3D printers at home helping us out.”
Eight QE boys are currently 3D-printing at home to help the effort: Year 9’s Niyam Shah and Soumil Sahjpal; Dillan Shah, of Year 11; Year 12’s Thomas Mgbor, Ukendar Vadivel, Deshraam Ganeshamoorthy and Devin Karia, and Akram Ahmad, of Year 13.
Several of these boys were recipients of this year’s Arkwright Engineering Scholarships and used their award money to fund the purchase of their 3D printers. Thomas is pictured, above, at work.
UPDATE: 3rd April 2020. Mr Noonan has now donated the first consignment of face shields to the NHS locally, handing over the supplies to Dr Ahmer Farooqi, Director, Barnet Federated GPs (and a QE dad), who have posted a thank you message on their website.
In recent days, the School has also donated its supply of 228 pairs of eye protection glasses to Dr Farooqi for use by GPs in Barnet.
To read more about the story of how and why Mr Noonan got involved, read Technology teacher Sean Kelly’s account, Designing a better tomorrow.
For more information on the national scheme, visit http://3dcrowd.uk
QE entered four teams: HYBRID, comprising Year 12 pupils, and SYNAPSE, ECLIPSE and Technogear, whose team members are all in Year 10 and were thus the youngest competitors in this age group.
And Mark Jones, also a Design/Excellence judge said “The standard of the design and build was very good, especially with those teams that are new to the VEX and VRC competitions. The teams were knowledgeable about their robots and the processes that they had been through.”
In the final round, the action started in an unexpected way, when the number one-ranked team changed their autonomous routine. This tactic proved crucial, as the scramble for cubes ended in a flurry of scoring, de-scoring and stacking of cubes in protected zones. Ultimately, the highly offensive tactics of the higher ranked alliance prevailed, with QE-JWS winning out with a score line of 65-20. The audience recognised the efforts of the teams in reaching the pinnacle of the competition, as did the judging panels.
“Great credit is due to their drivers and designers, as well as their programmers for an autonomous routine which proved effective throughout,” said Mr Noonan.
Congratulating the finalists, ICE London Director Jonathan Baggs said: “The #ICanEngineer Competition has shown that our schools are full of budding engineers and innovators.
Now in its fourth year, the #ICanEngineer competition, organised by the ICE London Graduates and Students committee, has continued to grow. This year, more than 50 pupils competed from schools across the London boroughs.
“Personally, I was very impressed with their submissions,” said Karan. “I would like to pass on my congratulations to everyone involved, especially as QE won both the sustainability prize as well as the overall competition. I look forward to seeing the trophy in the School the next time I’m around.”
One QE team took joint first place with a team from The Henrietta Barnett School in the regional tournament’s teamwork finals – and thus secured early qualification for the national finals – while another two were joint second out of the 28 teams from eight north London schools taking part.
wo years, QE teams have not only achieved national success, but have also progressed to the world VEX IQ finals in the US.
After that, it was time for the teamwork competition, in which two teams are required to work together, often, but not always, with teams from other schools. Teamwork qualification matches took place either side of lunch. The final hour was devoted to the teamwork finals and the announcement of the day’s awards.
“This gave the all-QE combination of Gyrofusion and Gearsquad (already ranked as the second overall alliance) the tall task of breaking the national record in order to advance as the overall first ranked alliance. High drama followed, as a packed crowd of over 200 seated in the ‘bleachers’ voiced healthy support for the home finalist. As the robots came to rest, it was clear that a new high score may have been achieved – and a huge roar erupted from the stand. Judges, referees and volunteers checked scores carefully, and when the new UK record of 111 flashed up on the screen, the home crowd was delirious!
en Elizabeth’s and HBS had combined to equal the national record and thus tie the overall competition!
“This made their tiebreaker opponents’ task a simple procession to victory: accordingly, they played it safe and simply did what was required to score 100 points, and in doing so won the tie-breaker and the overall tournament.”
“Another award winner on the day was the newly-formed Year 8 team of Cyber Storm, for the innovative way they programmed their robot.
The five all successfully negotiated a gruelling selection process almost a year long to win the scholarships, which will provide them with financial and mentoring support throughout their A-level studies.
Scholars were selected for their potential as future engineering leaders by an assessment of their academic, practical and leadership skills in engineering disciplines.
The School receives £400, which it must spend on equipment, materials or teacher training to enhance the delivery of STEM subjects.
“These have undoubtedly helped them to build a profile of engineering experience requisite for winning an Arkwright Scholarship.”